TAP Pre-Flight Review

TAP members Brad Overmoe and Stuart Barrett have reviewed my project. This will be my Level 3 certification attempt. The flight will be made at the HellFire 6 launch the Bonneville Salt Flats on September 16, 2000. My first unsuccessful attempt was on September 25, 1999 (main deployed at apogee, and there was a zipper).

The data required by the TAP members includes:

A. General

The pre-flight data capture form and plans are on this page in the appropriate sections.

B. Airframe

The design of the airframe is based on the Atlantic Research Corporation's Iris rocket (without the booster) using measurements from Peter Alway's "Rockets of the World".

The airframe tubes are 7.51" Giant Leap flexible phenolic covered Kevlar®/fiberglass. Construction uses mechanical means wherever possible and the adhesive used is West Systems epoxy (using 406 colloidal silica for filler). The motor mount is attached to the airframe with three centering rings which are epoxied to the airframe. The fins are 3/8" plywood laminated with a layer of 5.6 ounce carbon fiber, followed by a layer of 3.6 ounce S-glass. They are attached to the motor mount tube with epoxy and reinforced with 2" Kevlar® tape. The motor mount is a single 98mm phenolic tube from Giant Leap. The nose cone is a 29" long PML fiberglass nose cone epoxied and screwed to a 22" section of body tube.

Safety: The most likely sources of failure are fins (flutter) and airframe junctions, as with most rockets. The rocket is (hopefully) constructed strong enough to avoid these.

C. Recovery System

The recovery system attachments use 5/16" U-bolts and 880lb. quick links. The bulkheads are all 1/2" 9-ply birch plywood. The bridles are 5/8" tubular Kevlar®. The rocket will utilize a dual-deployment system. Drogue recovery uses a Rocketman R3C parachute and main recovery uses Rocketman R18C parachute and deployment bag.

Safety: The most likely sources of failure are failing to arm the electronics, not using enough ejection charge to deploy the parachute, separation, and a tangled parachute. To avoid these, a checklist will be used, the recovery systems will be tested on the ground, the recovery system will utilize tubular Kevlar® and U-bolts, and a deployment bag will be used.

D. Avionics

A blacksky AltAcc and a Missile Works RRC2 altimeters will be used for avionics. The RRC2 will be set for an 8 second Mach inhibit and deployment of the main parachute at 1000 feet. The AltAcc is factory set to deploy the main parachute at 500 feet. Each altimeter will be wired with its own Oxral electric matches and black powder charges. Both altimeters will be armed at the pad, and both have indicators that they are ready for flight and have continuity to the ejection charges.

Safety: The most likely source of failure is forgetting to arm the electronics. A checklist will reduce this risk.

E. Motor

The motor will be the AeroTech M1939W, that is Tripoli certified. Motor ignition will use a Fire In The Hole magnum igniter wrapped with slivers of Blue Thunder propellant. An Aero Pack retainer will assure positive motor retention.

Safety: The most likely source of failure is an error during assembly. I plan to follow the assembly directions.

F. Launcher

The rocket will be fitted with blacksky standard ProRail guides and can be launched from a standard 8' ProRail. Three guides will be used: one at the rear of the rocket screwed into the rear centering ring, one screwed into the forward centering ring, and the third a few inches in front of the rear rail guide. This will assure the rocket remains guided when the front rail guide leaves the rail. This rail guide will require backing wood inside the airframe.

A standard 12V launch system is required. The rocket will be launched straight up.

Safety: The projected speed of 57 ft/s off the rail is adequate for a stable flight, and the loaded weight of 50 pounds is within the capabilities of the ProRail.

G. Performance

Rocket flight simulations were done with Apogee Component's RockSim 4.0 and CompuRoc 2.0 (a Macintosh shareware program by Greg Lyzenga and Doug Wade). With the M1939W, the rocket should obtain an altitude of about 10,100 feet with a top speed of 625 mph (Mach 0.81) at 5.5 seconds into the burn. The maximum acceleration should be 7.2 Gs. Time to apogee should be about 24 seconds.

H. Operations

The following pre-flight checklist has been prepared.
  1. Replace batteries and test altimeters
  2. Load 4 ejection charges. Apogee 2g (1.5 scoops), main 4g (3 scoops)
  3. Wire electric matches to altimeters
  4. Install altimeters into payload bays and align port holes
  5. Install retaining screws for altimeter bays
  6. Check main parachute bridle connections to nose cone and main airframe
  7. Pack main recovery system and install nose cone
  8. Install nose cone shear pins (4)
  9. Check drogue parachute bridle connections to motor section and main airframe
  10. Pack drogue recovery system and assemble rocket
  11. Build M1939W reload as per instructions
  12. Install motor into rocket with retainer
  13. Prepare igniter and make sure it will fit into motor
  14. Tape igniter to airframe
  15. Check in with RSO, turn in flight card
  16. Load onto ProRail. Need assistance here!
  17. Turn on RRC2 and verify continuity (three beeps). Need ladder!
  18. Turn on AltAcc and verify continuity (three flashes). Need ladder!
  19. Install igniter, connect to launch system and verify continuity
  20. Return behind flight line
  21. Get camera and wait for launch

Pre-Flight Data Capture

NAME:
 Dale Emery
ADDRESS:
 Billings, MT
PHONE#:
TRA#:
 5786
LAUNCH LOCATION:
 Bonneville Salt Flats, UT
DATE:
 September 16, 2000
ROCKET SOURCE:
 Scratch
ROCKET NAME:
 IRIS
COLORS:
 White, black, red & silver
ROCKET DIAMETER:
 7.5"
ROCKET LENGTH:
 12' 8"
ROCKET WEIGHT, LOADED:
 63 pounds
 (43 pounds without motor)
AVIONICS DESCRIPTION:
 blacksky ALTACC
 Missile Works RRC2
MOTOR TYPE:
 AeroTech M1939W
THRUST/WEIGHT RATIO:
 7
LAUNCHER REQUIREMENTS:
 Standard ProRail
LENGTH:
 8' (57 ft/s)
 
CENTER OF PRESSURE:
 129"
HOW CALCULATED:
 RockSim 4.0
 
CENTER OF GRAVITY:
 About 101"
HOW CALCULATED:
 Direct measurement
 
MAX. VELOCITY:
 625 mph
HOW CALCULATED:
 RockSim 4.0
 CompuRoc 2.0.1
 
MAX. ALTITUDE:
 10,100 feet
HOW CALCULATED:
 RockSim 4.0
 CompuRoc 2.0.1
 


Plans

Iris Plans

Parts List

Nose Cone Section
7.5" PML fiberglass nose cone
7.5" Giant Leap fiberglassed body tubing - 22" section
7.5" Giant Leap coupler
(2) 7.5" bulkheads - 1/2" 9-ply Birch plywood
5/16" U-bolt
1/4" allthread - 24" long
(3) 1/4" nuts, (1) 1/4" T-nut, and (2) 1/4" washers (for securing allthread to bulkheads)
(6) #6 x 3/4" wood screws (through body tube into nose cone shoulder and bulkhead)

Epoxy - West Systems 105/206 with 406 filler for fillets
Inside of coupler reinforced with scrap piece of 5.6 ounce carbon fiber cloth.

Main Parachute Section
7.5" Giant Leap fiberglassed body tubing - 48" section
7.5" Giant Leap coupler
(2) 7.5" bulkheads - 1/2" 9-ply Birch plywood (each with two 54mm holes for electronics bays by Bill Rossi)
(2) electronics bays by Bill Rossi
(2) 54mm couplers - 9" long (to house the electronics)
(2) 5/16" U-bolts
1/4" allthread - 10" long
(4) 1/4" nuts, and (2) 1/4" washers (for securing allthread to bulkheads)
Rocketman R18C parachute and deployment bag
5/8" tubular Kevlar® - 30 foot section (nose cone to parachute section)
Rocketman R3C parachute (for drogue)
5/8" tubular Kevlar® - 50 foot section (parachute to motor section)
(6) 1/4" Quick links
(3) Nomex heatshields

Epoxy - West Systems 105/206 with 406 filler for fillets

Motor Section
(4) custom fins by Bill Rossi - 3/8" 7-ply Birch plywood
7.5" Giant Leap fiberglassed body tubing - 23.5" section
7.5" Giant Leap fiberglassed body tubing - 29.5" section
(2) 7.5" Giant Leap couplers
(3) 7.5" centering rings - 1/2" 9-ply Birch plywood
98mm Giant Leap motor mount tubing - 36" section
(2) 7.5" bulkheads - 1/2" 9-ply Birch plywood
5/16" U-bolt
(2) 1/4" allthread - 36" long
(1) 1/4" allthread - 24" long
(2) 1/4" allthread - 12" long
(20) 1/4" nuts, (4) 1/4" T-nut, and (19) 1/4" washers (for securing allthread to bulkheads)
98mm Aero Pack motor retainer
(3) standard Prorail buttons

Epoxy - West Systems 105/206 with 406 filler for fillets
Fins laminated with one layer of 5.6 ounce carbon fiber, followed by one layer of 3.6 S-glass.
Fin fillets to motor tube reinforced with 2" Kevlar® tape.
Inside of couplers reinforced with scrap pieces of 5.6 ounce carbon fiber cloth.


Last updated July 6, 2000.

Copyright © 1999 Dale Emery. All rights reserved.